Improvements of machine tools

1. Improvement of the drive systems of Deckel TNC 355 machine tool 

Process type: control of feeds in Deckel TNC 355 milling machine

Feed servo drives: DigitAX ST Emerson Control Techniques

Spindle frequency inverter: Commander SK Emerson Control Techniques

Servo motors: Unimotor FM

CNC: Heidenhain

Scope of work:

  • replacement of the existing drive system (Bosch Rexrot) of the machine
  • design of the electrical and automation system for the machine
  • creation of a complete control software
  • completion of the drive system delivery and its installation

 

2. Improvement of the drive system for head positioning in CNC lathe

Process type: positioning of the tool head of a lathe

Servo controller: Unidrive SP together with SM Application positioning card, and the module of 32 inputs/outputs: SM IO 32 Emerson Control Techniques

Servo synchronous motor: Unimotor FM Emerson Control Techniques

CNC: Siemens Sinumerik

Scope of work:

  • replacement of the existing drive system
  • design of the electrical and automation system for the machine
  • creation of a complete control software
  • completion of the drive system delivery and its installation

 

3. TRAUB TND 400 lathe

Process type: control of rotations and positioning of the spindle in TRAUB TND 400 lathe

Frequency inverters: Unidrive SP Emerson Control Techniques

Asynchronous servo motor: Baumuller

CNC: Mitshubishi

Scope of work:

  • replacement of the existing spindle drive system (Baumuller) of the machine
  • design of the electrical and automation system for the machine
  • creation of a complete control software
  • completion of the drive system delivery and its installation

 

4. Improvement of CNC woodworking machine tool

Process type: control and positioning of the spindle in a woodworking machine tool

Frequency inverters: Unidrive SP Emerson Control Techniques

800-Hz asynchronous spindle: Reckerth

CNC: Siemens Sinumerik

Scope of work:

  • replacement of the existing spindle drive system (VHF) of the machine
  • design of the electrical and automation system for the machine
  • creation of a complete control software
  • completion of the drive system delivery and its installation

 

5. 2611 FI2 Boring Machine

Process type: control of a conventional 2611 Ф2 boring machine

Automation system: PLC SM Application, buscoupler Beckhoff BK700

CT-Net network

Thyristor converters: Mentor MP

Control panel: DOPB 7" Delta Electronic

Positioning of the machine turntable: absolute sin-cos encoder 

DC motors: existing

Scope of work:

  • design and implementation of a new control cabinet
  • design and implementation of a new control panel
  • completion of the drive system delivery and its installation
  • creation of a complete control and visualisation software

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